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Pallet Dollies

Pallet Dollies Comparison Chart

Dolly Type Deck Type Load Capacity Height Options Caster Type Best For
Roller-Style Inline roller frame (aluminum) Up to 8,000 lbs. Low-profile (∼4") Non-marking plate, swivel, or rigid casters High-speed transfers on smooth warehouse floors
Solid-Deck Flat steel or aluminum Up to 3,600 lbs. Fixed, adjustable, low 2 swivel + 2 rigid or 4 swivel (phenolic) Stability for uneven loads in industrial settings
Open-Deck Open steel or aluminum frame Up to 8000 lbs. Fixed, adjustable, low 2 swivel + 2 rigid or 4 swivel (phenolic) Lightweight transport in clean, open environments
Adjustable-Height Open or solid platform Up to 3,600 lbs. 24"–48" adjustable Swivel (floor lock options available) Ergonomic lifting in production/warehouse zones

Frequently Asked Questions

Have a Question? Our experts might already have the answers.

How do I choose between roller-style and solid-deck pallet dollies?

Use roller-style dollies for fast loading and unloading on flat floors and high-turnover environments where speed matters. Choose solid-deck models for uneven, unstable, or mixed loads that need full-surface support and maximum stability.

What caster type is best for uneven or smooth flooring?

On smooth floors like sealed concrete or tile, non-marking swivel casters provides the best control and mobility. For uneven or rough surfaces, larger rigid casters or pneumatic wheels help maintain traction, absorb vibration, and prevent tipping.

Are adjustable-height dollies worth the investment for ergonomics?

Yes. Adjustable-height pallet dollies reduce bending and overreaching, which can lower fatigue and injury risk in environments with frequent loading, assembly, or picking tasks.

What safety features should I look for in a pallet dolly?

Look for floor locks or brake-equipped casters and clearly labeled load capacities. These features help prevent unintentional rolling and overloads that could lead to tip-overs or strain-related injuries.

What types of pallet dollies are available?

  • Roller-style dollies are designed for smooth, efficient pallet movement and quick transfers on flat warehouse floors, making them ideal for high-throughput operations. Solid-deck dollies provide a continuous deck surface that enhances stability and supports uneven or varying pallet sizes. Open-deck dollies feature a lightweight, open construction that allows for airflow and easy cleaning, which makes them well-suited for food and beverage environments.
  • Adjustable-height dollies offer ergonomic flexibility by reducing lifting strain and accommodating multiple pallet heights and workflows.
  • Floor-lock dollies incorporate locking mechanisms that secure the dolly in place, making them a strong choice for safety-sensitive or semi-stationary operations.

Types of Pallet Dollies

Explore related resources like The Ultimate Guide to Carts, Trucks, and Pallet Jacks and Which Platform Truck or Utility Cart Is Right for Your Business to help inform your equipment selection.